Chicken nuggets freezer can quickly freeze chicken nuggets in a short period of time while maintaining its original texture and flavor. In the modern meat processing industry, efficient and hygienic quick freezer machine is of great significance in guaranteeing product quality and prolonging shelf life. Our IQF spiral freezer adopts advanced IQF monobloc quick-freezing technology, usually spiral structure, which can realize large quantity quick-freezing in limited space. During the quick-freezing process, small and uniform ice crystals are formed on the surface of the chicken nuggets, effectively avoiding damage to the food fiber.
Nowadays, the market demand for frozen chicken nuggets continues to grow, and they are widely used in many scenarios, such as fast food chains, food processing plants, school cafeterias and street snacks. Frozen chicken nuggets can be used in conjunction with the chicken nuggets production line or customized as a stand-alone freezer machine.
LONKIA offers chicken nuggets freezers with flexible capacity configurations from 500 kg/h to 3000 kg/h. IQF technology is the ideal choice if you want to increase line efficiency and reduce operating costs. A customized chicken nuggets freezing system is essential for the entire production process. Based on our rich experience and technology, we can provide customized solutions for chicken nuggets freezing process, together with high quality machinery and equipment.
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Quick-Frozen Chicken Nuggets Production Line
In the whole production process of chicken nuggets, quick freezing section is an indispensable and important link, which affects the taste and storage quality of chicken nuggets after deep-frying.
- Chicken nuggets cleaning: Raw chicken nuggets after preliminary treatment, into the cleaning process. This step can remove surface impurities and excess blood, to ensure the subsequent processing environment is clean.
- Air-drying process: After washing, the chicken pieces pass through the air-drying equipment for surface moisture treatment, which can help the subsequent coating powder to adhere evenly.
- Breading: Chicken pieces are coated with seasoning slurry or breadcrumbs in the fully-automatic breading machine to improve the appearance and taste. The machine can adjust the thickness and type of coating according to different process requirements.
- Frying: The frying process can make the surface of the chicken nuggets set, forming a golden brown crispy skin and maintaining the consistency of taste. The frying time and temperature of chicken nuggets deep fryer can be precisely controlled to ensure the quality of the product.
- Quick freezing: Chicken nuggets quickly enter the chicken nuggets freezer after deep frying, using spiral conveyor structure, chicken nuggets freezer can reduce the center temperature to below -18°C in a short time, effectively locking the freshness and preventing the loss of moisture.
- Packing: The frozen chicken nuggets enter into the automatic packaging process to be bagged or boxed according to different needs, so as to prepare the products to enter the market.
Benefits of Chicken Nuggets Freezer
- Chicken nuggets freezer adopts vertical spiral conveyor belt design with compact structure, which makes the equipment realize maximum capacity in limited space. The mesh belt adopts frequency conversion control, which can be adjusted according to different needs.
- Chicken nuggets are quickly frozen by the strong wind cold flow in the IQF spiral freezer, the moisture rapidly forms tiny ice crystals, which effectively avoids cell rupture and thawing seepage. At the same time, the core temperature is reduced to below -18°C in a short period of time to maximize flavor retention and extend shelf life.
- LONKIA's chicken nuggets freezer is made of high quality stainless steel and equipped with energy efficient refrigeration system. The overall structure is modular, easy to clean and maintain, and supports long time continuous operation.
- In addition to chicken nuggets, the quick freezer machine can also be used for the quick-freezing of various fruits, vegetables and meat products, such as chicken rice crackers, fish fillets, shrimps, meatballs, buns, mangoes, corn kernels, broccoli, etc. It is highly adaptable to meet different product requirements. Strong adaptability to meet the freezing needs of different production lines.
