Potato chips, as a popular snack food, has been growing in market demand, and its production process is becoming more and more automated and large-scale. The potato chips production line is mainly used to process fresh potatoes into crispy potato chips with consistent flavor and texture, and is suitable for continuous operation in factories. The processing line covers a wide range of processes, from washing and peeling raw materials, slicing, blanching, frying to seasoning and packaging, with outputs ranging from 300 kg/h to 1 t/h, depending on customer needs.
In addition, the LONKIA potato chips processing line is not only applicable to the processing of common potatoes, but also compatible with the slicing and processing of sweet potatoes, cassava, taro and other root and tuber raw materials, which is suitable for the diversified chip products demanded by different regions and markets. The production line is widely used in food processing factories, central kitchens, fast food restaurants, food distribution centers and so on.
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Potato Chips Production Line Workflow
Washing&Peeling ➡ Cutting ➡ Blanching ➡ Water Drying ➡ Frying ➡ De-oiling ➡ Seasoning ➡ Packing
Main Machine in Potato Chip Production Line
1.Steam Peeler Machine
Steam peeler machine is a key equipment in potato chips production line, which uses high temperature steam to soften the skin of potato chips, making the peeling process cleaner and more efficient. Compared with the traditional peeling method, steam peeling machine reduces the mechanical damage of potato chips, improves the yield and ensures the delicate taste of potato chips.
2.Brush Peeling Machine
Brush peeling machine integrates the functions of cleaning and peeling in one, which is suitable for brushing and friction peeling of raw materials with coarse skin such as potatoes, sweet potatoes, etc. The structure of the hair roller is made of food grade material to ensure food safety.
3.Potato Chips Cutting Machine
Potato chips cutting machine is the core equipment in the potato chip production line, which is mainly responsible for cutting the peeled raw materials into thin slices uniformly to ensure that the thickness and appearance of potato chips are highly consistent. By changing the blades, it can flexibly process different sizes and shapes of potato chips, including wavy potato chips, to meet diversified production needs.
4.Potato Chips Blanching Machine
Potato chips blanching machine is made of 304 stainless steel and the temperature range of rinsing is 80-100℃ and adjustable. The blanching process helps to inhibit enzyme activity and prevent oxidization and discoloration, while making the texture of the slices more stable, improving the taste of the chips and the quality of subsequent frying.
5.Potato Dewatering Machine
Potato dewatering machine adopts centrifugal principle to remove excess water on the surface and inside of the bleached potato chips to ensure moderate water content during frying, avoiding oil splash and poor taste during frying. The dewatering machine improves the overall efficiency and safety of the potato chips production line.
6.Potato Chips Fry Machine
Put the dried potato chips into the potato chips fry machine, the frying temperature is usually kept at 160~180℃, and the frying time is 1-5 minutes. Our potato chips frying machine adopts constant temperature oil control system and automatic filtration device, which can control the temperature and ensure the perfect frying effect as well as the sustainable utilization of oil.
7.De-oiling Machine
After frying, potato chips need to be de-oiled quickly to extend shelf life and reduce greasiness. The chips deoiling machine utilizes the centrifugal principle to dump oil at high speed, and is equipped with frequency conversion speed control system, which can adjust the degreasing intensity and time to ensure the crispy taste of potato chips.
8.Potato Chip Seasoning Machine
Seasoning is an important link to affect the flavor and texture of potato chips. We offer two choices of seasoning equipment: Octagonal seasoning machine and roller seasoning machine. The octagonal seasoning machine is uniquely designed to evenly wrap various powder and granular seasonings; the drum seasoning machine realizes continuous seasoning by rotating the drum, which is suitable for mass production and ensures the stable flavor of potato chips.
9.Potato Chips Packing Machine
Packaging is the final part of potato chips making process, which determines whether the finished product has good commodity attributes or not. Our potato chips packing machine can pack 25-35 bags of potato chips per minute, and can set all the data before packing, such as packing size, packing weight, packing speed and so on.
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Advantages of Potato Chips Making Machine
1.Flexible Customization Solution
As a professional potato chips line manufacturer, Lonkia can be tailored according to the customer's production capacity requirements, product specifications and process requirements. With rich experience and expertise, we can provide turnkey solutions for your potato chip production business and meet diverse production needs.
2.Safe and Reliable Materials
The entire processing line is made of high-quality food-grade stainless steel, which meets international food hygiene and safety standards. The material is corrosion-resistant, easy to clean, and has a long service life, which effectively reduces the cost of equipment maintenance in the later stage, while ensuring the cleanliness and food safety of the production process.
3.Wide range of raw materials
This potato chips production line can not only make potato chips, but also cassava chips, taro chips, etc. The matching slicing, frying, and seasoning systems are reasonably designed to ensure that different raw materials can achieve crispy, uniform color, and consistent taste. The finished product effect meets the diverse market needs.
4.High efficiency and stable operation
The equipment has a high degree of automation, supports continuous production, and greatly reduces manual intervention and operating errors. The modules work together stably, effectively improving the overall production efficiency, suitable for long-term high-load operation, and helping enterprises increase production and benefits.
Potato Chips Production Line Price
What is the potato chips production line price? For most people, this is a question worth paying attention to. The overall price of potato chips making machine is affected by many factors, such as production capacity, equipment configuration, degree of automation, and customer customization requirements. As a professional potato chips line manufacturer, LONKIA has rich industry experience and can tailor cost-effective chips manufacturing solutions according to the actual needs of customers. If you are interested in potato chips production line, please feel free to contact LONKIA sales manager. We are your trusted one-stop business partner and will provide you with detailed technical information and quotation information.
