Nutrition, convenience and green have become the development direction of today's food production. Among them, the unique flavor, natural and healthy fruit and vegetable crisps are favored by consumers in Europe, America, Australia, Japan and other developed countries and regions. As a special type of frying equipment, vacuum frying machine is widely used in the low-temperature frying processing of many kinds of raw materials such as vegetables, fruits, nuts, meat and seafood.
Fruit and vegetable vacuum deep fryer can significantly reduce the fat residue when frying products such as potato chips and vegetable crisps, making the finished products healthier and less greasy. Generally speaking, the oil content of vacuum fried potato chips is about 10%-15%, the moisture content is controlled at 3%-5%, and the frying time of each batch is about 30 minutes. Compared with the conventional atmospheric pressure frying method, low temperature vacuum fryer reduces the damage of high temperature to the nutrients and flavor of the ingredients, and at the same time reduces the absorption of fats and oils in the finished products, making the fried products more crispy, natural and popular.
As a professional stainless steel vacuum frying machine supplier, we support on-demand customization. We are able to provide personalized design solutions according to customers' production requirements, processing technology and site layout.
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Technical Data of Vacuum Frying Machine
Parameter | LYVF-800 | LYVF-1000 | LYVF-1200 |
Vacuum Kettle Diameter | Φ1000 | Φ1200 | Φ1400 |
Frying Basket Size | Φ800*500 | Φ1000*580 | Φ1200*580 |
Number of Baskets | 2 | 2 | 2 |
Basket Volume | 250 liters | 450 liters | 650 liters |
Loading Capacity (French Fries Example) | 80-100 kg | 180-200 kg | 240-280 kg |
Total Gas Consumption / Actual Gas Consumption | 200/120 kg | 300/170 kg | 300/200 kg |
Operating Temperature | 80-120°C | 80-120°C | 80-120°C |
Heating Method | Steam | Steam | Steam |
Vacuum Unit Power | 11 kW + 3 kW | 15 kW + 3 kW | 15 kW + 4 kW |
De-oiling Motor Power | 2.2 kW | 2.2 kW | 3.0 kW |
Circulating Oil Pump Power / Flow | 7.5 kW / 20 | 11 kW / 30 | 11 kW / 30 |
Vacuum Frying Machine Application Scope
The vacuum frying machine adopts low temperature frying technology, equipped with grease filtration, cleaning and preservation system, which effectively reduces the generation of harmful substances in the process of frying, and enhances the safety and health attributes of the products.
The vacuum deep fryer is widely used for processing many kinds of raw materials such as fruits, vegetables, meat and seafood, especially suitable for the production of potato chips, apple slices, banana slices, dried mango, sweet potato slices, pork rinds, fish slices and other leisure foods. It is widely used in restaurants, fast food stores, potato chips processing plant, puffed food processing factories, canteens, leisure food processing factories and so on.
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Advanced Features of Vacuum Fryer Machine
- LONKIA vacuum fryer adopts skid-mounted overall structure, which reduces the workload of on-site installation and improves the integration degree and structural integrity of the equipment. At the same time, the equipment handling is more convenient, which is conducive to users to put into production quickly.
- The internal heating inlet pipe and outlet pipe of the vacuum frying machine adopt diagonal arrangement design, which makes the oil flow through a longer path in the frying kettle and effectively improves the efficiency of heat utilization. At the same time, the deep-frying process is more uniform, ensuring consistent color and taste of the products.
- The vacuum pump is professionally assembled by the manufacturer according to the technical parameters, which can significantly reduce the noise and energy consumption at the same time of stable operation. The automatic control system can adjust the temperature and vacuum degree in real time to ensure the safety and reliability of the production process and the stability of product quality.
- From heating, deep-frying, oil storage, de-oiling, dewatering to oil filtration, the whole process is completed continuously under vacuum, preserving the natural color and flavor of raw materials to the maximum extent. At the same time, the finished product has low oil content to meet consumer demand for low-fat food.
- The whole vacuum frying machine is made of food-grade stainless steel, corrosion-resistant, easy to clean, in line with food processing hygiene standards. The frame structure is made of square tube with excellent mechanical properties, which reduces the overall height and center of gravity of the equipment and makes the de-oiling process more stable and safe.
- Vacuum deep fryer is equipped with upper and lower tanks double chamber heating system, independent temperature control, recycling of frying oil, to ensure that the oil is always in a clean state, to reduce the waste of oil consumption. Meanwhile, the oil-water separation system and high-efficiency oil filtration system can quickly separate condensate and impurities, further reducing energy consumption and protecting oil quality.